Causes and solutions of common problems in blowing molds
Release time： 2021-03-11
Source： Taizhou Pubo Plastic Mould Co., Ltd.
Views： 209
When we use bottle blowing molds, we sometimes encounter problems such as bottle mouth expansion, bottom damage, and neck bending. How can we solve these problems when we encounter them? Let us introduce the causes and solutions of common problems in blowing moulds.
Phenomenon 1: Bottle mouth swells, blowing bottle out of gas
Reason: As the temperature of the surrounding space gradually increases, the cooling effect of the airflow passing through the oven is reduced. As a result, the temperature of the mandrel rises, which is transmitted to the threaded area.
Solution: External cooling can be used to control the temperature of the threaded area and mandrel when the preform passes through the oven; adjust the position of the cooling plate so that it can better protect the threaded area of the preform. In addition, a well-designed cooling plate may be a better countermeasure.
Phenomenon 2: The bottom is damaged
Reason: The temperature at the bottom of the preform is too low, and when the stretch rod moves toward the bottom of the mold against it, microcracks are formed.
Solution: The best way is to make the end of the preform neither too cold nor too hot between stretching and breaking. In addition, the gap between the stretch rod and the bottom of the mold is also critical, and only the largest necessary gap can be used to ensure the positioning of the door.
Phenomenon 3: Transition
Reason: The problematic cavity may be caused by insufficient air blowing. If the preform temperature during blowing is lower, the film bubble blows more slowly, and the problem becomes more obvious. The lighter bottom also means that the material has reached its natural stretch limit before the entire container is formed.
Solution: Ensure that all the ventilation holes on the mold are not blocked; ensure that the blowing can be completed in the shortest time, otherwise, additional cooling will be brought to the PET material when blowing the bottle; check the working condition of the valve to ensure the blowing Time positioning is accurate.
Phenomenon 4: The neck is bent
Reason: The problem is generally caused by mechanical operation, and the neck is too thick to cause deformation after closing the mold.
Solution: if the material on the neck of the bottle is too thick, the bottleneck will become crooked when the mold is clamped; in addition, the alignment of the conveying arm and the blowing center is also a cause of this problem.
Phenomenon 5: The screw of the bottle mouth is damaged
Reason: The preform is sent into the mold cavity by the conveying arm, and the thread must be stressed during clamping. When the conveying arm is inaccurate, when it lifts the preform ring from the top of the mold, if the weather is cold, blow the core pressure It will play a pressing effect on the closing surface of the preform, and it will not cause damage. Unfortunately, when the weather is hot, the exhaust of the thread will be subjected to tensile forces, because the preform is forced to be aligned by the blown core that has been flushed down.
Solution: Ensure that the adjustment of the conveying arm is accurate; in addition, the alignment of the mold in the blowing core site is also related.
As a supplier and manufacturer of blow molds, we provide quality products and services. If you want to know more about the causes and solutions of common problems in blowing molds, please continue to pay attention to the Taizhou Pubo website.
Tag: common problems in blowing molds
Phenomenon 1: Bottle mouth swells, blowing bottle out of gas
Reason: As the temperature of the surrounding space gradually increases, the cooling effect of the airflow passing through the oven is reduced. As a result, the temperature of the mandrel rises, which is transmitted to the threaded area.
Solution: External cooling can be used to control the temperature of the threaded area and mandrel when the preform passes through the oven; adjust the position of the cooling plate so that it can better protect the threaded area of the preform. In addition, a well-designed cooling plate may be a better countermeasure.
Reason: The temperature at the bottom of the preform is too low, and when the stretch rod moves toward the bottom of the mold against it, microcracks are formed.
Solution: The best way is to make the end of the preform neither too cold nor too hot between stretching and breaking. In addition, the gap between the stretch rod and the bottom of the mold is also critical, and only the largest necessary gap can be used to ensure the positioning of the door.
Phenomenon 3: Transition
Reason: The problematic cavity may be caused by insufficient air blowing. If the preform temperature during blowing is lower, the film bubble blows more slowly, and the problem becomes more obvious. The lighter bottom also means that the material has reached its natural stretch limit before the entire container is formed.
Solution: Ensure that all the ventilation holes on the mold are not blocked; ensure that the blowing can be completed in the shortest time, otherwise, additional cooling will be brought to the PET material when blowing the bottle; check the working condition of the valve to ensure the blowing Time positioning is accurate.
Phenomenon 4: The neck is bent
Reason: The problem is generally caused by mechanical operation, and the neck is too thick to cause deformation after closing the mold.
Solution: if the material on the neck of the bottle is too thick, the bottleneck will become crooked when the mold is clamped; in addition, the alignment of the conveying arm and the blowing center is also a cause of this problem.
Phenomenon 5: The screw of the bottle mouth is damaged
Reason: The preform is sent into the mold cavity by the conveying arm, and the thread must be stressed during clamping. When the conveying arm is inaccurate, when it lifts the preform ring from the top of the mold, if the weather is cold, blow the core pressure It will play a pressing effect on the closing surface of the preform, and it will not cause damage. Unfortunately, when the weather is hot, the exhaust of the thread will be subjected to tensile forces, because the preform is forced to be aligned by the blown core that has been flushed down.
Solution: Ensure that the adjustment of the conveying arm is accurate; in addition, the alignment of the mold in the blowing core site is also related.
As a supplier and manufacturer of blow molds, we provide quality products and services. If you want to know more about the causes and solutions of common problems in blowing molds, please continue to pay attention to the Taizhou Pubo website.
Tag: common problems in blowing molds
I am a category list
我是标题
我是标题
